Sunday 23 May 2010

At Classicarco - Time for Makeover!



It felt just Great to arrive at Classicarco's workshop in Manchester, after the events in Holland and my worries on the remaining stretches of once more loosing power on the Highway. But everything worked perfectly, and after meeting with Mark and his guys, the Volvo went in for a thorough inspection.

The car had obviously been worked at sometime around the mid eighties or early nineties in order to stop ongoing corrosion, but the budget had not allowed the already visible damage to be properly repaired. The already mentioned rough patches on the car all date from this job, and as a very efficient way to protect the already damaged front fenders, interior mudguards from Lokari had been fitted. First thing was to have them removed, and beneath everything looked perfect, dry and well covered with protective wax. This shows clearly that such mudguards can be recommended for all 1800's which do not serve as trailer queens only.

The initial inspection did not reveal any other unknown faults, but the questionmarks about the true condition of the fenders and sills would remain until the work of looking beneath could start. After this I left Manchester to visit my son who is studying in Northern Yorkshire.


A few weeks later, Mark started to send me emails about their various findings. The most worrying was that both front fenders were in fact quite severely corroded, and he therefore recommended a full replacement as the only advisable remedy. Sills were in far better shape, except for an area at the base of the A-pillars which was a quick fix after removing the outer sill. The main problem of having fenders replaced on any P1800 is just to find them. They are quite expensive, and as they require extensive visible welding after fitting it is an expert job. The left fender was available and immediately ordered, whereas the right was reported out of stock for several years. It is said that they will become available as a reproduction later this year, but timing is highly uncertain.

The breakthrough came when Mark reported back that he'd found a supplier in UK who had a NOS RH fender in stock with some surface rust and minor dents, asking for a high price. I told him to grab it quickly, and the negotiated price showed to be reasonable and the damage from storage was only superficial.



To date, and as the enclosed photos show, the bodywork has advanced to replacement of both fenders and the sills have been repaired. Next update will come when the car starts to be prepared for new paint - 105 Gold Metallic of course!

2 comments:

  1. Hello,

    I read your restauration report and am impressed with the committment, work and money that you have poured into your ES. I bought one myself about four months ago. I have fitted EZpowersteering since (very good, no looking back)and am now in the stage where I start looking more realistically at the little bubbles that are showing in certain places. Just tonight I took the bull by the horns and poked my army knife into one such bubble under the rear bumper and yes, it's a hole now, right through. Well, that was to be expected of course; to find a few spots here and there. I will ask a specialized welder to have a look at the body before I do anything else though. I am hopeful that it will be a few isolated spots. After all, I am in Australia and this seems to have been an original Australian delivery and that should be good news re. corrosion. All the same, have you got tips where corrosion is most likely to occur?

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  2. Hi,

    The P1800 as well as the ES were unfortunately engineered without much attention to corrosion, and this has sadly taken its toll on most cars. Those who were driven in areas with exposure to salt either from the sea or from salted winter roads are the worst affected, and quite a few have suffered the red devil to become beyond salvation.

    My car appears to have been rescued about 20 years ago, although the repairs were incomplete probably due to lack of funds. However, the corrosion was slowed down considerably by treating, painting and installing of front inner fenders. This might have saved the car from going entirely down.

    You should be aware that what you have started to discover when poking into these small bubbles might reveal quite some rot hidden underneath. I would range the main areas of concern as follows:

    - Front fenders, top and front in particular but also in front of the doors. Visible rot will always indicate some level of hidden damage underneath which might be repaired without removing the fenders (cut a hole in the top and repair from there). However, the best option is of course to remove fenders to have full access for inspection and repair. Be aware that the fenders are expensive, and one side is extremely hard to find. However, there seems to be plans to open for new production. They may of course be possible to repair, but given their delicate shape this is definitely a job for a highly skilled welder.

    - Doors are pretty vulnerable given their construction. Easy to inspect, but can be delicate to repair. I recommend the blog to the guy restoring an early Jensen P1800 (link on my blog), he's at the moment working on his doors.

    - Sills under doors can, as for my car, hide qiuite some rot. Relatively easy to repair, replacement profiles are available.

    - Floorpans: These are easy to repair, replacement steel is mostly available.

    - Windowframes: Rot is often found when deglassing the car. Easy to repair.

    - Rear/trunk: Can often hide substantial rot. However much easier to attend to than the front area.

    I sincerely hope that you avoid the worst issues on this list. The spot beneath the rear bumper should not be a disaster. I would start inspecting thoroughly your front fenders, including from underneath. Around the front lights, around the hood opening and underneath would give you a good indication of their status.

    Wish you all the best with your old warrior, feel free to send me a mail any time or even better - open a blog!

    Brgds, Ola.

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